KOMSHINE FX37 Core Alignment Fusion Splicer User Manual

1. Inleiding

This manual provides comprehensive instructions for the safe and efficient operation, maintenance, and troubleshooting of the KOMSHINE FX37 Core Alignment Fusion Splicer. The FX37 is designed for precise fiber optic splicing, featuring fast splicing and heating times, a high-definition touch screen, and robust construction for various field applications.

Image: KOMSHINE FX37 Core Alignment Fusion Splicer, illustrating its main features including the 4.3-inch LCD monitor, 0.01dB average splicing loss, HD CMOS sensor, 7-second splicing, and 18-second heating.

2. Veiligheidsinligting

Volg altyd die volgende veiligheidsmaatreëls om beserings en skade aan die toerusting te voorkom:

• Maak seker dat die werkarea skoon, droog en goed belig is.
• Handle optical fibers with extreme care. Fiber shards are very sharp and can cause serious injury. Always use a fiber waste container.
• Do not look directly into the fiber end faces when the splicer is operating, as invisible laser light may be present.
• Use only the provided AC adapter and battery pack. Using unauthorized power sources may damage the device or cause fire.
• Keep the splicer away from water, moisture, and flammable materials.
• Moenie probeer om die eenheid self uitmekaar te haal of te herstel nie. Raadpleeg gekwalifiseerde dienspersoneel.

3. Pakketinhoud

Verifieer dat al die items wat hieronder gelys word, in jou pakket ingesluit is:

Image: The complete KOMSHINE FX37 Fusion Splicer kit, including the splicer unit, carrying case, power adapter, fiber cleaver, strippers, and other essential accessories.

• FX37 Arc Fusion Splicer (1 unit)
• AC Adapter (1 unit)
• FIS Fiber Stripper (1 unit)
• Spare Electrodes (1 pair)
• Battery Pack (1 unit)
• Alcohol Pump Bottle (1 unit)
• Cleaning Wipes (100 pieces)
• Flat Cable Stripper (1 unit)
• Cooling Tray (1 unit)
• Fiber Cleaver TFC-30 (1 unit)
• Gebruikershandleiding (1 eenheid)
• Carrying Case (1 unit)
• Protection Sleeves 60mm (100 pieces)

4. Produkkenmerke

The KOMSHINE FX37 Fusion Splicer offers advanced features for reliable fiber optic splicing:

• Core Alignment: Precise core alignment method for ultra-low fiber fusion splicing consumption.
• Fast Splicing & Heating: 7-second typical fusion splicing time and 18-second typical heating time.
• Hoë-definisie skerm: 4.3-inch high-definition capacitive touch screen for clear image display.
• Beeldvergroting: 320 times image magnification for detailed fiber inspection.
• Versatile Splicing Modes: 300 groups of fusion splicing modes and 100 groups of heating modes.
• Lang batterylewe: Built-in modular lithium battery supports approximately 330 splicing and heating cycles on a single charge.
• Databerging: Stores 10,000 groups of fusion records and 64 images.
• Duursame komponente: Ceramic presser foot, ceramic V-block, and all-in-one fixture.
• Outomatiese funksies: Dual-direction splicing, automatic splicing, and intelligent pyrocondensation.
• Verbinding: USB and SD card interfaces for data transfer and U-disk automatic software upgrades.

5. Opstelling

1. Uitpak: Carefully remove the splicer and all accessories from the carrying case. Place the splicer on a stable, clean, and level surface.
2. Battery Installasie/Laai:

   The battery pack is typically pre-installed. If not, insert the battery pack into its compartment. Connect the AC adapter to the splicer and a power outlet to charge the battery. The charging indicator will show the status. A full charge supports approximately 330 splicing and heating operations.

   

   Image: Illustration of the FX37's battery, indicating 330 splicing cycles and 6800mAh capacity.

3. Krag aan: Press and hold the power button until the display illuminates. The splicer will perform a self-test.
4. Aanvanklike instellings: Navigate through the touch screen menu to set language, date, time, and other preferences as needed.

6. Bedryfsinstruksies

6.1 Veselvoorbereiding

1. Stroop: Use the FIS Fiber Stripper or Flat Cable Stripper to remove the fiber coating to the required length (typically 30-40mm). Ensure the stripping tool is clean and sharp.
2. Skoonmaak: Clean the stripped fiber thoroughly with an alcohol wipe (99% isopropyl alcohol) to remove any residue. Allow the alcohol to evaporate completely.
3. Cleaving: Place the cleaned fiber into the TFC-30 Fiber Cleaver. Ensure the fiber is positioned correctly according to the cleaver's instructions to achieve a precise 90-degree end face. Operate the cleaver to cut the fiber.

   Image: The TFC-30 Fiber Cleaver, used for preparing fiber ends for splicing.

4. Inspeksie: Visually inspect the cleaved fiber end face for any imperfections using the splicer's magnified view. Recleave if necessary.

6.2 Splitsingsproses

1. Open Wind Protector: Lift the wind protector cover of the splicer.
2. Place Fibers: Carefully place the prepared fibers into the V-grooves of the splicer. Ensure the fiber ends are positioned correctly between the electrodes.

   Image: Step-by-step illustration of compatible fiber/cable types and their correct placement within the FX37 splicer's V-grooves.
3. Close Wind Protector: Gently close the wind protector. The splicer will automatically begin the alignment process.
4. Automatic Splicing: The FX37 will automatically align the fiber cores and initiate the fusion splicing process. This typically takes 7 seconds. The display will show the splicing progress and estimated loss.

   Image: The FX37 display showing the splicing process, indicating a 7-second splicing time and 18-second heating time, with a typical loss of 0.01dB.

5. Inspect Splice: After splicing, the splicer will display the estimated splice loss. Visually inspect the splice point on the screen for any defects.

6.3 Heating Process

1. Position Protection Sleeve: Slide a protection sleeve over the spliced fiber.
2. Place in Heater: Open the heating oven cover and carefully place the spliced fiber with the protection sleeve into the heating oven.
3. Close Heater: Close the heating oven cover. The splicer will automatically begin the heating process, which typically takes 18 seconds.
4. Verkoeling: Once heating is complete, carefully remove the fiber from the oven and place it in the cooling tray to cool down.

7. Onderhoud

7.1 Skoonmaak

• V-Grooves and Clamps: Regularly clean the V-grooves and fiber clamps with a cotton swab dipped in isopropyl alcohol to prevent dust and fiber debris from affecting splicing performance.
• Elektrodes: Clean the electrodes periodically using a specialized electrode cleaner or a cotton swab with alcohol. Ensure the splicer is powered off before cleaning electrodes.
• Vertoon skerm: Use a soft, lint-free cloth to clean the touch screen. Do not use abrasive cleaners.

7.2 Elektrodevervanging

Electrodes have a limited lifespan (approximately 4,000 splices). When the splicer indicates electrode wear or splicing performance degrades, replace them:

Beeld: Nabyskoot view of the FX37 electrodes, highlighting their position and the integrated LED lighting for dim environments.

1. Power off the splicer and disconnect the power adapter.
2. Carefully remove the old electrodes using the provided tool or tweezers.
3. Insert the new spare electrodes, ensuring they are correctly seated.
4. Power on the splicer and perform an arc calibration (refer to the splicer's on-screen menu for this function).

8. Probleemoplossing

9. Spesifikasies

10. Waarborg en Ondersteuning

The KOMSHINE FX37 Fusion Splicer comes with a 1-jaar waarborg vanaf die aankoopdatum. Hierdie waarborg dek vervaardigingsdefekte en wanfunksies onder normale gebruik. Bewaar asseblief u bewys van aankoop vir waarborgeise.

For technical support, service, or warranty inquiries, please contact your authorized KOMSHINE dealer or visit the official KOMSHINE webwebwerf vir kontakinligting.

Note: All buyers are responsible for customs clearance in a timely manner. If assistance is needed, please contact the seller in advance.